Latest Trends in Evaporation Technology: What Equipment Will Laboratories Need in the Future?


 

Table of Contents

(The Illustration Author:storyset/Freepik)

 

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1. Introduction: The Evolution of Evaporation Technology in Laboratories

Evaporation and drying processes are essential in research and development laboratories. However, advancements in technology have led to significant improvements in energy efficiency, operational efficiency, and automation, thereby providing laboratories with more diverse and effective options.

In this article, we will introduce the latest trends in evaporation technology and compare five major types of evaporators so that laboratories can select the most suitable equipment for their needs.

  • Rotary Evaporator
  • Centrifugal Evaporator
  • Nitrogen Blowdown Evaporator
  • Freeze Dryer
  • VVC Evaporator (Smart Evaporator)


 

2-1. Energy Efficiency and Environmental Impact

Reducing energy consumption in evaporation processes is crucial not only for cost reduction but also for environmental sustainability. Therefore, laboratories must carefully consider energy-efficient equipment to minimize their carbon footprint. To provide a clearer perspective, below is a comparison of the energy efficiency of different evaporation methods.

Types of EvaporatorsEnergy Efficiency & Environmental Impact
Rotary Evaporator Uses cooling water and a vacuum pump, leading to high energy consumption, especially for water-cooled models.
Centrifugal Evaporator Requires a vacuum pump and heating, but it is relatively energy-efficient due to low-temperature operation.
Nitrogen Blowdown EvaporatorRequires a continuous supply of nitrogen gas, which results in high running costs.
Freeze DryerConsumes a large amount of electricity, yet it provides excellent long-term sample preservation.
Smart Evaporator

(VVC method evaporator)

Uses a diaphragm vacuum pump, consumes less power, and eliminates the need for cooling water, thereby lowering environmental impact.

 

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2-2. High Efficiency vs. Workload Reduction

When choosing an evaporator, it is essential to balance processing speed and workload. While some evaporators provide rapid evaporation, they often require extensive manual intervention. Conversely, others may reduce workload but take longer to process samples. To help clarify, the following table compares how different evaporators perform in terms of speed and labor intensity.

Types of EvaporatorsProcessing SpeedWorkload
Rotary EvaporatorHigh

(suitable for large volumes)

Requires careful operation to prevent bumping; setup as well as cleaning of flasks take time.
Centrifugal EvaporatorMedium

(ideal for multiple small samples)

Requires precise balancing of samples; moreover, specialized tubes or rotors must be prepared.
Nitrogen Blowdown EvaporatorMedium

(moderate speed for small volumes)

Although effective, it is labor-intensive, requiring manual adjustment of nitrogen flow and posing a risk of sample splashing.
Freeze DryerSlow

(hours to days)

Long processing time; requires sample pre-freezing along with maintenance of vacuum conditions.
Smart Evaporator

(VVC method evaporator)

High

(no bumping risk, suitable for high-boiling solvents)

Simple operation with minimal intervention; additionally, no vacuum setup or special containers are needed.

 

2-3. Automation for Increased Operational Efficiency

As laboratory automation becomes more prevalent, reducing manual intervention while simultaneously improving reproducibility has become a crucial requirement. Given these developments, below is a comparison of automation capabilities across different evaporators.

Types of EvaporatorsLevel of Automation
Rotary EvaporatorLimited automation. Unattended operation may be possible with optional modules for continuous solvent supply and discharge, although this is still mostly experimental and not widely adopted.
Centrifugal EvaporatorLimited automation. Some automation features have been implemented, and in recent years, new models have started to emerge aiming for fully automated workflows, though such solutions are not yet common.
Nitrogen Blowdown EvaporatorPartial automation with timer control and gas flow management. However, manual adjustment is still required for most operations.
Freeze DryerLimited automation. Automation efforts have been made, and fully automated models have started to appear; however, full automation of evaporation and drying is still seen as challenging in practice.
Smart Evaporator

(VVC method evaporator)

Semi-automated, which means that it requires no constant monitoring for efficient operation. However, full automation is available with Auto Multi 140*.

 

*Smart Evaporator Auto Multi 140: Fully Automated Multi-Sample Evaporation

The Auto Multi 140, a fully automated model of the Smart Evaporator, is a ultimate solution that eliminates manual intervention.

  • Notably, it handles multiple samples simultaneously, increasing throughput.
  • In addition, its fully automated operation allows researchers to focus on other tasks.
  • Furthermore, it maintains the benefits of VVC evaporation technology, such as no bumping risk and energy efficiency.
  • Thanks to its high processing speed and semi- to fully-automated control, it supports efficient workflows even for high-boiling solvents.

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3.Conclusion: Selecting the Best Evaporation System for Your Laboratory

Advancements in evaporation technology have provided laboratories with a diverse range of systems tailored to specific needs. While automation continues to advance in some areas, many researchers still consider the evaporation process difficult to fully automate. Although certain models and features aim to reduce manual intervention, complete automation remains limited in most practical settings.

By carefully evaluating energy efficiency, processing speed, workload, and the level of automation support, laboratories can choose evaporation systems that best match their research goals and working styles. Below is a summary of recommended applications for each evaporator type:

  • For high-volume, fast evaporation: The Rotary Evaporator offers strong performance for large-scale solvent removal but requires attentive operation.
  • For temperature-sensitive biological samples: The Centrifugal Evaporator or Freeze Dryer are ideal due to their gentle processing conditions. Some models offer partial automation, though hands-on management is still common.
  • For moderate-speed, multi-sample processing: The Nitrogen Blowdown Evaporator is widely used but often labor-intensive.
  • For high-speed evaporation of high-boiling solvents with reduced workload: The Smart Evaporator (VVC method) provides a semi-automated, energy-conscious solution with minimal risk of bumping.
  • For laboratories exploring automated workflows: The Smart Evaporator Auto Multi 140 offers full automation for multi-sample evaporation, though it is still a relatively new option and not yet widely adopted.

By selecting the evaporator that fits their specific operational needs, laboratories can achieve more efficient, reproducible, and sustainable workflows—while adapting to the evolving landscape of evaporation technology.

 

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